- Client:A supplier of aerospace composite parts
- Industry:Aerospace / Military
- Challenge:
- The special tool used in the composite material laying and processing is very expensive, and it is directly related to the precision and safety of the product.
- The entire process of tool requisition, calibration, and scrapping relies on paper documentation, making traceability difficult and failing to meet the stringent requirements of aviation quality systems like AS9100.
- There is a risk of tools being misused, stolen, or not calibrated for a long time, which poses significant hazards to product quality and production safety.
- Sunntol's solution:
- The implementation of Sunntol STL Station Tool Management System and Intelligent Scraper Management Cabinet.
- Assign a unique ID to each key tool and link it to the user's ID card.
- The system implements permission-based management, preventing unauthorized personnel from accessing specific tools. It also automatically records who accessed what tools, when, and how.
- The system integration calibration plan automatically locks tools that are about to expire or have already expired, and sends alerts to administrators.
- Results and Impacts:
- Achieved 100% full lifecycle traceability for high-value tools, and easily passed customer and system audits.
- Administrative tasks related to tool management were reduced by 75%, achieving paperless and precise management.
- It can completely eliminate the risk of misusing, stealing and using the tool beyond the time limit, and provide a solid guarantee for the production safety and product quality.
- Customer Testimony:
- "In aerospace, even the slightest oversight can lead to catastrophic consequences. Sunntol's tool management system provides us with critical control and data validation, forming the cornerstone of our customer commitment." — Quality Manager
Expert Solutions for Tool Tracking & Management
